Four pre-treatment technologies in one machine
1,600-watt plasma head with full range of motion
- (704) 628-7679
- 2000 Innovation Drive, Indian Trail, North Carolina
The Surface Treat 360 combines up to four surface pretreatment technologies in one automated workstation. Electrostatic cleaning, flame treatment, plasma treatment, and Pyrosil® treatment can be used independently or in combination to support the requirements of each application. With eight rotating stations and full 360° workpiece rotation, the system provides controlled, consistent treatment around the exterior of products before digital printing, industrial printing, coating, decorating, or adhesive bonding.
Electrostatic cleaning can be incorporated as an initial stage to help reduce surface contamination before additional treatment processes are performed. Including cleaning and surface activation within the same workstation helps create a more organized pretreatment workflow.
The system supports flame treatment using propane or other combustible gases. Flame treatment provides a versatile, cost-effective option for applications in which controlled flame exposure is an appropriate method of preparing the workpiece surface.
Because treatment requirements vary by material and product, process testing should be completed to determine the appropriate flame configuration for each application.
A 1,600-watt plasma treatment head provides adjustable height, rotary action, and vertical movement for controlled positioning around the workpiece.
Plasma treatment may be useful when a controlled surface-activation process is required, including applications involving heat-sensitive materials. The suitability of the process and the correct operating settings should be confirmed through application testing for the specific substrate and product.
Pyrosil treatment is particularly relevant to glass pretreatment and is performed using original 330 g Pyrosil cartridges.
The machine is equipped with dual cartridge holders that can support P and MGK cartridge versions or two identical cartridges. The Pyrosil configuration can also be upgraded with the Pyrosil STS 10.2 dosing module as application requirements develop.
Workpieces are loaded vertically into one of eight rotating stations. Each station provides independently adjustable rotation speed, allowing the treatment process to be configured for the needs of the application through the touchscreen operator interface.
A universal fixture accommodates a variety of part geometries, including handled mugs. A vacuum clamping system securely holds each workpiece throughout the selected treatment cycle.
During operation, the workpiece automatically indexes from station to station. At each selected pretreatment station, the part rotates a full 360° so the treatment can be applied consistently around its exterior surface.
Individual processes can be performed at separate stations, or multiple technologies can be incorporated into a combined pretreatment sequence.
The Surface Treat 360 is designed for operations that need a flexible method of preparing products before printing, coating, decorating, or bonding. The machine’s universal fixture, rotating stations, and selectable treatment processes allow it to support a range of workpiece shapes and production requirements.
Representative products may include drinkware, bottles, mugs, tumblers, cups, containers, and similar cylindrical or handled items. Final compatibility should be confirmed according to the workpiece’s dimensions, geometry, substrate, and required treatment process.
| Specification | Details |
|---|---|
| Maximum Workpiece Height | 200 mm |
| Available Pretreatment Technologies | Electrostatic cleaning, flame treatment, plasma treatment, and Pyrosil® flame treatment |
| Flame Treatment | Propane or other combustible gases |
| Plasma Treatment | 1,600-watt treatment head with adjustable height, rotary action, and vertical movement |
| Pyrosil Configuration | Original 330 g Pyrosil cartridges with dual cartridge holders for P and MGK versions or two identical cartridges |
| Available Pyrosil Upgrade | Pyrosil STS 10.2 dosing module |
| Workpiece Stations | Eight rotating stations |
| Workpiece Orientation | Vertical loading |
| Workpiece Rotation | Full 360° rotation at selected pretreatment stations |
| Rotation Control | Independently adjustable workpiece rotation speed |
| Workpiece Holding | Universal fixture with vacuum clamping |
| Cooling | Compressed-air cooling |
| Operator Interface | Intuitive touchscreen control panel |
| Safety | Integrated safety light curtain |
| Ventilation | Exhaust-air ventilation system |
| Electrical Connection | 230 V / 50 Hz |
| Machine Dimensions | 145 × 120 × 210 cm |
The Surface Treat 360 provides manufacturers and product decorators with access to multiple pretreatment technologies within one integrated system. Each process can be used independently or incorporated into a combined treatment sequence based on the workpiece and application.
Eight automatically indexing stations, adjustable workpiece rotation, full 360° treatment, a universal fixture, vacuum clamping, and touchscreen process control provide a flexible platform for preparing varied products before printing, coating, decorating, or bonding.
Integrated compressed-air cooling, exhaust-air ventilation, and a safety light curtain further support controlled operation within the treatment workstation.
Selecting the appropriate pretreatment system depends on the product, substrate, geometry, production process, and desired treatment method. An IDS equipment specialist can review your application and help determine whether the Surface Treat 360 is an appropriate solution.
When contacting IDS, be prepared to discuss:
Four pre-treatment technologies in one machine
1,600-watt plasma head with full range of motion
Eight-station rotating carousel with vacuum clamping
Touchscreen control with independent rotation speeds
Surface Treat 360 Specifications |
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|---|---|---|
| Conveyor / Track | 18” W x 66” L track. Maximum product weight/load: 75 lbs. | |
| Load / Unload | Approximately 30” of the track is available for loading products onto the unit. Approx. 24” for unloading products. | |
| Burner System | Nine (9) independently controlled burners. | |
| Pyrosil Canister Capacity | 600 mL | |
| Max Product Height | 22” max height clearance. Max product height for treatment in 20”. | |
| Max Product Width | 19” max width clearance. | |
| Treatment Area | Maximum product treatment area/width: 18” | |
| Interface | 7” Color HMI | |
| Environment | Temperature: 16° – 28 °C (61° – 82 °F) Humidity: 40 – 70% (Recommended) Altitude: Up to 1,609 m (5,280 ft). Dust: Equivalent to normal office level. | |
| Floor Dimensions | (70″ X 31.1″ X 63″) — the 63” Height is unit set to maximum height. Weight: Approximately 149.7 kg (330 lbs.) | |
| Electrical | Input: 110 Volts AC, 5 A; 24 Volt and 5 Volt DC for controls and motors | |